Custom Battery Packs by Application

Every application fails a battery in its own way: salt and pressure cycling on a boat, interconnect resistance on an AGV, counterweight on a forklift, cold charging on a truck. Choose your application to see the packs we have built for it, how to size one, and the engineering decisions that decide whether it lasts.

Choose your application

Voltage ranges reflect packs we have already built. They are references, not limits: most projects adjust voltage, capacity, enclosure and BMS to the equipment.

Custom 72V 108Ah LiFePO4 battery for an electric boat
морской & Electric Boats12V – 96V LiFePO4

eFoils, surfboards, outboards and boat propulsion. Sealed packs designed against teardown data from 300+ failed IP68 packs.

Marine battery packs →
Custom 51.2V 50Ah LiFePO4 AGV battery
AGVs & Mobile Robots24V – 48V LiFePO4 and NMC

AGVs, AMRs and legged robots. Opportunity charging, low-resistance builds for peak loads and CAN/RS485 telemetry.

AGV and robot batteries →
Custom 48V 315Ah lithium forklift battery
Вилочные погрузчики & Material Handling24V – 80V LiFePO4

Lead-acid replacement built to the truck’s compartment, connector, charger and minimum battery weight.

Forklift batteries →
Custom 48V 210Ah LiFePO4 golf cart battery
Гольф-кары & LSV48V – 144V LiFePO4

Golf carts, UTVs, tuk-tuks and low-speed vehicles, for fleet upgrades and vehicle makers.

Golf cart and LSV batteries →
Custom 48V 200Ah server rack LiFePO4 battery
Хранение энергии48V / 51.2V LiFePO4

Wall-mount, server-rack, mobile and portable storage for solar, backup and telecom, under your brand.

Energy storage batteries →
Custom 53.2V 30Ah UAV drone battery pack
Дроны & БПЛА6S – 14S lithium-ion

Survey, heavy-lift, spraying and delivery drones, where energy density and burst current decide flight time.

Drone batteries →
Custom 24V 280Ah heated lithium heavy truck battery
Холодный климат & ГрузовикиНатрий-ионный и нагретый LiFePO4

Truck starting, parking air-conditioning and equipment that must start and charge below freezing.

Cold-climate batteries →
Application not listed?Any voltage, any chemistry

Medical carts, portable instruments, e-mobility and specialist equipment follow the same process. Send the voltage, current profile, runtime, space envelope and operating temperature, and an engineer will tell you whether an existing platform fits.

Send your requirements →
How a custom pack is developedSpecification to production

The seven phases from requirements to serial production, the decisions that set cost and lead time, and what to prepare for the first call.

Read the development process →

What decides the design in each application

The same cell can succeed in one application and fail early in another. This is the constraint we start from for each.

ПрименениеUsual chemistryThe constraint that decides the designMost common mistake we see
морскойЛиФеПО4Long-term sealing under pressure and thermal cyclingTreating an IP68 test as proof of field life
AGVs & robotsLiFePO4, NMC for humanoidsPeak current without voltage sagSizing for average power; resistive interconnects
Вилочные погрузчикиЛиФеПО4Fit, counterweight and charger of an existing truckCopying the lead-acid Ah rating; ignoring minimum battery weight
Golf carts & LSVЛиФеПО4Range on real terrain, controller and regen limitsKeeping a lead-acid charger profile
Хранение энергииЛиФеПО4Inverter communication and parallel scalingAssuming a “48 В” label means a compatible voltage window
ДроныЛитий-ионный (НМК)Energy per kilogram at the required C-rateAdding capacity until weight cancels the gain
Cold climateSodium-ion or heated LiFePO4Charging safely below freezingCharging LiFePO4 below freezing without a heater interlock

Срок выполнения и объем заказа

Из фиксированной спецификации: образцы в течение 12–15 рабочих дней, когда элементы есть на складе, 20–25, когда элементы должны быть получены; изготовление за 30–35 рабочих дней. Из первого разговора о дизайне: около 4 недель для окончательного проекта без нового инструмента, 8–12 недель для типичного индивидуального проекта, 14–18 недель, когда идет сертификация. Как работает каждый этап: процесс разработки индивидуального аккумуляторного блока и наши производственные возможности.

Нет минимального заказаКогда не нужны ни инструменты, ни специальная прошивка BMS.
100+После того, как в проект войдет инструментарий или специальная прошивка BMS.
300–500Для индивидуально настроенных упаковок с сертификацией.

Start with your application

Инженер отвечает вопросами или предлагаемой конфигурацией. Чем большей частью этого списка вы поделитесь, тем быстрее мы сможем процитировать:

  • What the pack powers and how it is used
  • Nominal voltage and controller or inverter model
  • Average and peak current, or power
  • Runtime, range or energy per shift
  • Space envelope and weight limit
  • Operating and charging temperature
  • Communication protocol
  • Annual volume and target standards
Start with your application

Получить расчет проекта

Отправьте сведения о приложении, и мы подтвердим, соответствует ли эта конфигурация вашим требованиям к напряжению, току, корпусу и связи. Мы ответим в течение 8 рабочих часов; пожалуйста, дождитесь письма от “@holobattery.com”.